Product Description
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Products
Name: hot forging agricultural machinery flatbed trailer spare parts forged alloy steel axle spindleMaterial: 42CrMo
Weight: From .2kg-10kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | ||||||
| Material | Stainless Steel, Carbon Steel, Alloy Steel | ||||||
| Weight | 0.1Kg~20Kg | ||||||
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | ||||||
| Testing instrument | composition testing | Spectrometer, Metallographic microscope | |||||
| Performance testing | Hardness tester, Tensile testing machine | ||||||
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | ||||||
| Thread Gauge , Height Gauge | |||||||
| Roughness | Ra1.6~Ra6.3 | ||||||
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | ||||||
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | |||||||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | ||||||
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | ||||||
| 60000T / Years | |||||||
| Lead Time | Normally 30 – 45 Days. | ||||||
| Payment Terms | T/T , L/C | ||||||
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | ||||||
| Certification | ISO9001:2008, IATF16949:2016 | ||||||
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Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
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Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
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Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
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Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual sincerity of cooperation.
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Q: Is OEM available?
A: Yes, OEM is available.
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Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
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Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
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Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
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Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
Certification
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the relationship between the axle spindle and the wheel bearing in a vehicle?
In a vehicle, the axle spindle and the wheel bearing are two interconnected components that work together to allow the wheel to rotate smoothly and support the vehicle’s weight. Here’s a detailed explanation of their relationship:
The axle spindle is a key part of the vehicle’s suspension system, specifically in the axle assembly. It is a shaft-like component that protrudes from the axle housing and provides support for the wheel assembly. The spindle is typically located at the center of the wheel hub and serves as a mounting point for various components, including the wheel bearing.
The wheel bearing, on the other hand, is a set of precision-engineered bearings that are usually housed within a hub assembly. It is responsible for reducing friction and facilitating the smooth rotation of the wheel. The wheel bearing allows the wheel to spin freely while supporting the weight of the vehicle and enduring the forces generated during acceleration, braking, and cornering.
The relationship between the axle spindle and the wheel bearing is one of integration and mutual dependency. The axle spindle provides the structural support and attachment point for the wheel bearing assembly. The wheel bearing, in turn, enables the wheel to rotate with minimal friction and provides load-bearing capability.
When the vehicle is in motion, the axle spindle transfers the weight of the vehicle and the forces generated by the road surface to the wheel bearing. The wheel bearing, with its lubricated bearings and races, allows the wheel to rotate smoothly and evenly distribute the applied forces. This relationship ensures that the wheel assembly operates effectively, providing stability, control, and a comfortable ride.
Over time, the wheel bearing may experience wear and tear due to continuous use, exposure to contaminants, or lack of proper maintenance. When a wheel bearing becomes worn or damaged, it can lead to various symptoms such as excessive noise, vibration, uneven tire wear, or even wheel detachment. In such cases, it is necessary to replace the wheel bearing assembly, which often involves disassembling the axle spindle to access and replace the bearing.
It’s important to note that the specific design and configuration of the axle spindle and wheel bearing can vary between different vehicle models and manufacturers. Some vehicles may have integrated wheel bearing and hub assemblies, while others may have separate components that are assembled onto the spindle. It is recommended to consult the vehicle’s repair manual or seek professional assistance for specific instructions and procedures related to your vehicle.
In summary, the axle spindle and the wheel bearing have a close relationship in a vehicle’s suspension system. The axle spindle provides structural support and serves as the mounting point for the wheel bearing assembly. The wheel bearing, in turn, allows the wheel to rotate smoothly, supports the vehicle’s weight, and helps absorb the forces generated during driving. Understanding this relationship is important for proper maintenance, repair, and replacement of the wheel bearing assembly.
What is the role of grease and lubrication in maintaining a healthy axle spindle?
Grease and lubrication play a crucial role in maintaining a healthy axle spindle. The axle spindle is a vital component of a vehicle’s suspension system, and proper lubrication is essential to ensure its longevity and performance. Here’s why grease and lubrication are important:
- 1. Friction Reduction: One of the primary functions of grease and lubrication is to reduce friction between moving parts. In the axle spindle, there are multiple points of contact where components rotate or slide. Applying grease minimizes friction and heat generation, which can lead to wear and damage if left unchecked.
- 2. Wear Prevention: Grease forms a protective barrier between metal surfaces, preventing direct metal-to-metal contact. This helps prevent wear and damage to the axle spindle and associated components, such as wheel bearings and hubs.
- 3. Corrosion Resistance: Grease serves as a protective layer against moisture and corrosive agents. The axle spindle is exposed to the elements, and moisture or road salt can lead to corrosion. Proper lubrication with grease creates a barrier that inhibits corrosion and extends the spindle’s lifespan.
- 4. Temperature Regulation: Axle spindles can generate heat during operation. Lubrication helps dissipate this heat and maintain the spindle’s temperature within a safe range. Excessive heat can lead to premature component failure.
- 5. Noise Reduction: Properly lubricated axle spindles result in smoother and quieter operation. Inadequate lubrication can cause squeaks, squeals, or other unwanted noises during vehicle operation.
- 6. Enhanced Performance: Well-lubricated axle spindles contribute to the overall performance of the vehicle. They ensure that the wheels rotate freely, providing stability, control, and safe handling.
- 7. Extended Lifespan: Regular maintenance and lubrication can significantly extend the lifespan of the axle spindle and its associated components. This reduces the need for costly replacements and repairs.
Proper lubrication involves selecting the right type of grease or lubricant for the application, as well as adhering to a maintenance schedule that includes cleaning, inspection, and re-greasing as needed. Maintaining a healthy axle spindle through lubrication is essential for the safety and reliability of a vehicle, whether it’s a passenger car, truck, or other heavy-duty vehicle.
What are the common signs of a worn or faulty axle spindle, and how can they be identified?
A worn or faulty axle spindle can exhibit several common signs that indicate potential issues. Here’s a detailed explanation:
Identifying a worn or faulty axle spindle requires careful observation of the vehicle’s behavior and performance. Here are some common signs that may indicate problems with the axle spindle:
- Uneven Tire Wear: Excessive or uneven tire wear is often a sign of a worn or faulty axle spindle. Inspect the tires regularly and look for patterns of wear, such as excessive wear on the edges, scalloping, cupping, or feathering. Uneven tire wear suggests that the spindle is not properly supporting the wheel assembly or that the alignment is compromised.
- Steering Instability: A worn or faulty axle spindle can cause steering instability. If you notice that the steering feels loose, imprecise, or requires constant correction while driving, it could be a sign of a problem with the spindle. Pay attention to any vibrations or shimmying sensations felt through the steering wheel, as these can also indicate issues with the axle spindle.
- Pulling or Drifting: If the vehicle consistently pulls to one side or drifts off-center, it may be due to a worn or faulty axle spindle. This misalignment can cause uneven tire wear and affect the vehicle’s stability and handling. Keep an eye on the vehicle’s tendency to deviate from a straight path while driving on a level road.
- Noise or Grinding: A worn or faulty axle spindle can produce unusual noises. Listen for any grinding, clicking, or humming sounds coming from the wheel area while driving, especially during turns. These noises may indicate worn or damaged bearings within the spindle assembly, which require immediate attention.
- Excessive Play or Movement: Check for excessive play or movement in the wheel assembly by firmly gripping the tire at the 12 o’clock and 6 o’clock positions and attempting to rock it back and forth. Excessive play or movement can suggest a worn or loose axle spindle, which can compromise the vehicle’s stability and handling.
If you observe any of these signs, it is recommended to have the axle spindle inspected by a qualified mechanic or technician who can assess the condition of the spindle and perform the necessary repairs or replacement.
In addition to visual inspection and observation of the mentioned signs, specialized diagnostic tools may be used to further evaluate the condition of the axle spindle. These tools can measure wheel alignment, detect excessive play or movement, and identify any abnormalities in the spindle assembly.
Regular maintenance and periodic inspections of the suspension system can help in identifying early signs of axle spindle wear or faults. It’s important to address any issues promptly to prevent further damage and ensure the optimal performance and safety of the vehicle.
In summary, common signs of a worn or faulty axle spindle include uneven tire wear, steering instability, pulling or drifting, unusual noises, and excessive play or movement in the wheel assembly. Careful observation, visual inspection, and professional evaluation can help identify these signs and determine the condition of the axle spindle.
editor by CX 2023-11-09